Then one would think that you would know how to machine it without galling. I will admit that I have far less experience with 4140 than you but I don't have issues with galling. What more can I say about that?
One would also think that with that much experience you would know how readily available 4140 CFHT is, how much it costs and the quality of the material available. Firearms manufacturers and barrel makers use pre-hardened 4140 regularly. Pre-hardened 4140 is cheaper than many other steels bought in the annealed state and hardened after working for MANY applications. It also solves ATFE issues with sending out "Firearms" for work by 3rd parties, a PROPER temper for firearms can not be achieved at home by most people.
I think I said a few hundred bucks for materials? remember he is building 2 firearms. not one.
I use fry steel, emj, castle and copper and brass sales, I dont use internet sales on my material due to you dont know exactly what your getting. All my material comes with certs.
Then I use a quality heat treater why because I cant rely on the fact that Its good enough, it has to be exact.
I wouldnt reccomend HOME heat treating to anyone. but thats me I know guys that do it and are good at it but again thats me.
we have places local that will do a lot charge for under 100 bucks sometimes if you need a pcs they will throw it in with some other stuff for 25-50 bucks.
roughing a action in does NOT VIOLATE any laws as its not a firearm with just a hole and some scaleing removed or lugs cut.
Hope that helps clear some things up.
Remember this anyone building a firearm that hasnt done so in the past, should follow secific REPUTABLE instructions.
The gunmetal and other prints out there are specific, wether you or I think they can be made better or not. Dont deviate form them unless you have experiance in it. Gunmetal and some of the other ones people have built a bunch of firearms with. there pretty reputable.
Look at ar-15s for example. guys building lowers and uppers out of 6061 instead of 7075. theres a reason for 7075.
Yes 6061 does work fine.
buy some junk chinese 6061 off the net and you may have some problems, but then again you maynot.
As far as galling
I can take 2 ground finishes ID and OD perfectly round and it will gall on pressing them in, where as if one or both is heat treated you wont get galling Ie due to soft material
its like rubbing 2 pcs of velcro together.
Delw